دستگاه پرزسوزی تایژوLTYJ01

عرض 240 سانتیمتر

حداکثر سرعت 120 متر در دقیقه

حداکثر دمای کارکرد: 220 درجه سانتی‌گراد

سیستم حرارتی گازی یا گازمایع LPG

پرزسوزی یک طرفه

موتور ACو کنترل اینورتر

کنترل خودکار شعله( نسبت مناسب هوا، گاز و شدت شعله)

صفحه نمایش لمسی ، تعامل کاربر با دستگاه(رابط انسان و ماشینHMI)

مناسب ارچه پنبه ای

مکان استقرار دستگاه: خارج از ایران

جهت دریافت عکس و اطلاعات بیشتر تماس حاصل فرمایید.

LTYJ01-240 Taizhou SINGEING MACHINE8.1 Technical specification
- Machine width 2400mm
- Max machine speed： 120m/min
- Max operation temperature： 220°C
- Heating source:  Natural Gas or Liquified Petroleum Gas (LPG)
- Singeing Mode:  Single-Sided Singeing
- Drive:  AC Motor with Inverter Control
- Flame Control: Automatic Adjustment of Gas and Air Mixing Ratio, and Flame Intensity
- Control Mode:  PLC (Programmable Logic Controller) Control
- Operation Mode: Touch Screen and Human-Machine Interface (HMI)

8.2 SCOPE OF MACHINE SUPPLY:
8.2.1. Unwinding Unit  
- Ø200mm seamless steel tube with rubber-coated active cloth fall roller (1 pc)  
- 3kW motor with gearbox transmission  
- Stainless steel active beating roller assembly (1 set):  
  - Main shaft: Ø48mm stainless steel tube  
  - Four evenly distributed Ø30mm stainless steel tubes, with smooth and clean surfaces  
  - Belt-driven system  
- Cloth guide roller: Ø150mm  
- Pneumatic pressure roller: Ø150mm stainless steel (1 pc)

8.2.2 TYJ02-240 High-Efficiency Pre-Brushing Box  
- Walls made of 8mm thick steel plate, CNC cut and integrally bent  
- Fully enclosed cover, including swing-out and double-opening doors  
- Dust suction duct (1 set)  
- Brush rollers: Ø190mm (2 pcs)  
  - Worm and gear adjustment for brush feed depth control  
- 3kW motor with gearbox and hexagonal belt drive (1 set)  
- Dust suction fan: 7.5kW (1 unit)  
- Cyclone dust collection unit (1 unit):  
- After brushing, dust, lint, and loose fibers are collected by a dust bag, with clean air expelled outside to prevent workshop air pollution

8.2.3 TYJ01-240 Two-Burner Singeing Unit
- Walls made of 8mm thick steel plate, laser-cut and integrally bent  
- Fully enclosed cover, including fabric entry/exit pull-up doors and double-opening doors  
- Aluminum alloy XY18-240 rotary double-mixing burners (2 pcs):  
  - High-strength, lightweight, energy-saving, with integrated cooling water circulation to prevent deformation  
  - Flame temperature reaches up to 1300°C with strong penetration and linearity  
  - Burners made with high-performance, heat-resistant ceramic nozzles for singeing various fabric types  
- Burner shifting and direction system (4 sets):  
  - Supports core singeing, double-sided singeing, and edge singeing  
- Gas pipeline assembly (2 sets):  
  - Automatic mixture adjustment ensures stable gas pressure and precise air-gas ratio for efficient combustion  
- Dust extraction system (2 sets):  
  - Slit-style side smoke suction design with two 4kW centrifugal exhaust fans  
- Ignition system (4 sets):  
  - Automatic ignition for improved safety and reliability  
- Automatic burner direction system for reaching speed, emergency stops, and machine halts (1 set):  
  - Prevents fabric damage during speed adjustments or machine stops  
- Cooling water flow detection (8 sets):  
  - Automatic gas valve closure if any burner detects insufficient water flow  
- Cold water roller lifting assembly (2 sets):  
  - Cold water roller: Ø160mm (4 pcs)  
- Cooling water pipeline assembly (2 sets):  
  - Made of copper tubing for rapid heat dissipation, equipped with filters to protect the burners  
- Safety gas bladder system:  
  - Automatically shuts off the gas supply and rotates the burners in case of power or compressed air failure  
- Flame detection system:  
  - Monitors ignition success and mid-process flameouts with alarm functions for enhanced safety  
- Rectangular diaphragm pressure gauge:  
  - Installed on the unit door for real-time monitoring of burner chamber gas pressure  
- High-efficiency aluminum alloy high-pressure blowers (2 sets, 3kW each):  
  - Variable frequency adjustment for optimal gas-air mixing, with air filtration for stable flame performance

8.2.4. Steaming and Washing Box 
- End plates made from 4mm stainless steel, base plate from 3.5mm stainless steel (material: 304)  
- Five upper rollers and Six lower rollers  
- Guide rollers: Ø150mm with mechanical seals  
- Pull-up drain valve (1 set)  
- Thermometer (1 pc)  
- Direct steam heating system

8.2.5. MH691-240 Two-Roller Padding Mangle
- Frame: cast iron, ensuring stability and reliability  
- Active steel roller: Ø220mm stainless steel (1 set)  
- Rubber padding roller: Ø250mm, with 80±5 Shore hardness (1 set)  
- 5.5kW motor with gearbox transmission  
- Spreader roller: Ø125mm (1 set)  
- Stainless steel drainage tray assembly (1 set)

8.2.6. Winding&Plaiter Device
- Winding pressure roller: Ø200mm seamless steel tube with rubber coating (1 pc)  
- Pneumatic pressurization system: QGB125×400 piston-type cylinder (1 set)  
- Spreader roller: Ø125mm (1 set)  
- Maximum winding diameter: Ø1600mm  
- 4kW motor with gearbox transmission
- One set of Paliter devide
- Two cooling cylinder

8.2.7. Electrical Control System
- Full machine controlled via touchscreen HMI  
- Transmission driven by AC motors with variable frequency drive (VFD) for speed control  
- Automatic burner ignition, flame control, and reset upon stoppage  
- Programmable singeing mode with cylinder-controlled burner angle adjustment and cold water roller positioning  

9.main mechanical components
1. The XY18-240 model aluminum alloy high-efficiency dual burner is manufactured in-house, with a total of 2 units provided.
2. A 3kW high-efficiency energy-saving air blower is also in-house manufactured, with 2 sets supplied.
3. The guide roll is in-house made with a diameter of Φ150mm.
4. Two dust removal fans are supplied by Sofia from Wuxi, China.
5. Two smoke exhaust fans are sourced from Yuanda in Jiangyin, China.
6. The motor with a gear reducer is supplied by Huierde, located in Changzhou, China.
7. The gas regulator is provided by ITRON, an American supplier.
8. The gas filter comes from MADAS, Italy.
9. Bearings are sourced from a supplier based in Wuxi, China.
10. The rotary joint is provided by Tenxuan, a company from Shandong, China.

10. Main Electrical Components
1.Inverter – Inovance, China
2.PLC – Delta, Taiwan
3.Touch screen – Weilun, Taiwan
4.Switches & contactors – CHINT, China
5.Relays – CHINT, China
6.Air cylinders & pneumatic parts – Sandely, China
7.Automatic ignition system – Zheyi, Shanghai, China